Tire Rim BBQ: Affordable & Eco-Friendly Project in 6 Steps

OK – tough choice coming up… you can either buy an expensive ( millions like them) barbecue grill or you can make a absolute one-off from junk? Oh, did we mention this one is sure to be a great conversation starter!

Grab some old car or truck rims and you’re already half way there! You might already have some sitting in  your garage collecting dust. Any car wrecking yard is going to have 100’s laying around looking for a home.

The tire rim BBQ project does require some welding and steel cutting but it’s a project that could be accomplished over the weekend. Don’t know how to weld? We”, you could go to a shop or, better yet, ask an experienced friend help you. Build two… one for each of you. You might even learn some welding skills on the way!

Building a Tire Rim BBQ


  • 2 Used Steel Car/Truck Rims
  • Old Round Grill


  • Welding Machine
  • Disc Angle Grinder
  • Sandblaster


Step 1: Preparing the Rims

  1. Clean the Rims: Start by thoroughly cleaning the steel rims with a wire brush to remove any rust, dirt, or debris. This ensures better welding and a cleaner finish.
  2. Sandblast the Rims: Use the sandblaster to evenly remove the remaining rust and paint. Sandblasting provides a smooth surface that’s ideal for painting or welding.

Step 2: Cutting the Rims

  1. Mark the Cutting Lines: Decide how deep you want your BBQ pit to be. Mark a horizontal line around one of the rims—this will be the base of your BBQ.
  2. Cut the Rim: Using the disc angle grinder, carefully cut along the marked line. Always wear safety goggles and gloves to protect yourself from sparks and sharp edges.

Step 3: Welding the Base

  1. Align the Rims: Place the uncut rim on a flat surface, and position the cut rim on top of it to form a deeper basin.
  2. Weld the Rims Together: Use the welding machine to weld the rims together at several points around their circumference. Ensure the welds are strong and even for stability.

Step 4: Fitting the Grill

  1. Measure the Grill Diameter: Check the diameter of your old round grill to ensure it fits into the rim opening. If it’s too large, mark the required diameter on the grill.
  2. Adjust the Grill Size: If necessary, use the angle grinder to cut the grill down to size.
  3. Secure the Grill: Place the grill inside the rim opening. You can weld it for a permanent fixture, or make it removable by simply resting it on the rim.

Step 5: Finishing Touches

  1. Smooth the Edges: Use the angle grinder to smooth any sharp or rough edges around the rims and grill, ensuring it’s safe to handle.
  2. Final Cleaning: Clean the entire assembly with a damp cloth to remove any dust or particles.
  3. Paint (Optional): If desired, paint your tire rim BBQ with high-heat resistant paint to prevent rust and give it a finished look. Apply the paint evenly and allow it to dry completely.

Step 6: Ready to Use

  1. Set Up: Place your new tire rim BBQ on a stable, non-flammable surface like concrete or dirt. Ensure it’s away from flammable materials and has good ventilation.
  2. Light It Up: Start with small pieces of wood or charcoal in the base, light them, and let the grill heat up. You’re now ready to cook your favorite BBQ dishes.

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Watch the video below for a visual guide on making your tire rim BBQ.

Choosing the Right Tire Rims

Creating a tire rim BBQ is an innovative way to repurpose old materials into something both useful and conversation-starting. The key to a successful build starts with selecting the appropriate tire rims.  This choice impacts not only the durability and safety of your BBQ but also its overall usability.

Assess the Material

Opt for rims made from steel, as they offer excellent durability and can withstand high temperatures without warping. Steel rims are ideal for a tire rim BBQ due to their ability to handle the intense heat from charcoal or wood fires.

Consider the Size

Fit and Compatibility: The size of the tire rims affects how much you can cook at once. Typically, larger rims from trucks are preferable for a tire rim BBQ because they provide more space for grilling. Ensure the rims are not too large to handle, keeping in mind the need for portability and space efficiency.

Check the Condition

Examine used rims for any signs of excessive wear or damage, such as deep rust or cracks. While minor imperfections can add character to your tire rim BBQ, significant damage might compromise the structure’s integrity when subjected to high heat.

Style and Aesthetics

Consider the design and finish of the rims. If you plan to leave the tire rim BBQ in its metallic state, look for rims with an appealing pattern or shape. Some rims also come with intricate designs that can enhance the visual appeal of your BBQ setup.

Choosing the right tire rims is not just a practical concern but also an artistic decision when building a tire rim BBQ. The perfect rims will not only ensure your BBQ is safe and functional but will also make it a standout piece in your backyard or patio. By following these guidelines, you’ll be well on your way to creating a tire rim BBQ that’s both a functional cooking tool and a striking piece of art.

Safety Precautions and Tips

Building a tire rim BBQ is a rewarding DIY project that combines creativity with practical skills. However, it involves processes like cutting, welding, and sanding, which can pose risks if not handled correctly. Adhering to safety precautions is crucial to prevent injuries and ensure the project’s success.

Wear Protective Gear

Essential Safety Equipment: Before you start, equip yourself with all necessary protective gear. This includes heavy-duty gloves, eye protection (safety goggles or a face shield), ear protection for noisy operations, and a welding helmet when welding the rims. Ensuring personal safety is critical when working on your tire rim BBQ.

Proper Ventilation

Avoid Inhalation Hazards: Welding and grinding can release harmful fumes and particles. Work in a well-ventilated area to avoid inhaling these toxins. If working indoors, such as in a garage, keep doors and windows open or use an exhaust fan. Good ventilation is essential for maintaining a safe environment while working on your tire rim BBQ.

Handle Tools with Care

Familiarize yourself with the operation of each tool before beginning your project. Always use the angle grinder and welding machine according to the manufacturer’s instructions. Secure the tire rims properly before starting any cutting or welding to prevent them from moving and causing accidents. Safety in tool handling is a key component in the construction of your tire rim BBQ.

Fire Safety

Since you’re dealing with sparks and potentially open flames, have a fire extinguisher nearby. Keep all flammable materials away from your working area. Before lighting up your tire rim BBQ for the first time, make sure it’s completely cool and check for any residual flammable debris or fluids.

Regular Inspections

After each use of your tire rim BBQ, inspect it for any potential damage or weaknesses. Look for signs of wear such as cracks or rust that could affect its stability. Regular maintenance ensures that your tire rim BBQ remains safe to use for years to come.

Understand Material Safety Data Sheets (MSDS)

If you decide to paint your tire rim BBQ or treat it with any chemical rust inhibitors, it’s important to read and understand the Material Safety Data Sheets for each product. This will inform you about potential hazards and the safe handling procedures for the chemicals involved.

Electrical Safety

When using electrical tools like a welding machine, ensure that all cords and equipment are in good condition, without any frayed wires or loose connections. Always plug your equipment into a grounded outlet and avoid using electrical tools in wet conditions to prevent electrocution.

Safe Storage of Tools

Keep all tools and materials organized and securely stored when not in use. This prevents accidents like tripping over loose tools or children accessing potentially dangerous equipment. Proper storage is crucial, especially after finishing work on your tire rim BBQ.

Emergency Preparedness

Know what to do in case of an emergency. Keep a first aid kit accessible, know how to quickly turn off your power supply, and have emergency contacts ready. Being prepared can make a significant difference in handling any unforeseen situations while working on your tire rim BBQ.

Stay Informed on Local Regulations

Check local laws and regulations regarding outdoor fire installations and BBQ usage. Some areas have specific codes related to the type and placement of outdoor cooking devices. Ensuring compliance will help avoid legal issues and ensure that your tire rim BBQ is used in a safe and lawful manner.

Building and utilizing your tire rim BBQ may be done safely if you follow these guidelines. Taking safety measures guarantees that your project produces a dependable and long-lasting addition to your outdoor cooking equipment in addition to protecting you.


Building a tire rim BBQ is a fantastic way to repurpose old materials into a functional and eye-catching addition to your outdoor space. This DIY project not only challenges your crafting skills but also provides a unique centerpiece for social gatherings. Follow the detailed steps and safety guidelines carefully to ensure you create a durable and safe OVEN that will serve up incredible BBQ parties for years to come.



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